Research on the internal structure design and flux optimization of rolled membrane |
Authors: DAI Qijun, KANG Yan, WU Zongce, JIN Yan, HAN Qianwu, ZHANG Lingling, TANG Lun |
Units: Vontron Technology Co., Ltd., Guiyang 550000, China |
KeyWords: rolled membrane element; component configuration; permeate-side spacer flow resistance; pressure loss; mathematical model |
ClassificationCode:TQ028.8 |
year,volume(issue):pagination: 2025,45(2):173-183 |
Abstract: |
In order to study the mismatch between the water yield of rolled membrane elements and the membrane performance, computational fluid dynamics (CFD) was used to simulate the pressure distribution of retentate spacer and permeate-side spacer flow channels in rolled membrane elements, and the pressure loss of permeate-side spacer flow channels was calculated by establishing a mathematical model of water production flow of rolled membrane elements. The results showed that the pressure drop gradient in the flow channel was along the direction of the vortex line, and the pressure drop gradient became larger with the increase of accumulated pure water. In eight-inch industrial membrane elements with different configurations under different conditions, the total pressure loss of the permeate-side spacer flow channel was in the range of 60~170 kPa. When the membrane page length was shortened, the flow resistance coefficient of the permeate-side spacer flow channel was reduced, and the thickness of the permeate-side spacer flow channel was increased, the total pressure loss of the permeate-side spacer flow channel was reduced, and the water production of the membrane element was increased. For low-resistance membrane, the difference in water production of membrane elements with different configurations was up to 14%, while for high-resistance membrane, the difference in water production of membrane elements with different configurations was only 4.8%, and the difference in water production of membrane elements was more significant in low-resistance membrane. The mathematical model developed in this paper can be used to quantitatively calculate the water production of membrane elements under different configurations, different flow resistance networks and different operating conditions, and to evaluate the difference between its performance and that of the diaphragm, and to determine the space of water production flow improvement. |
Funds: |
耐温型有机膜制备与应用关键技术研究(2023YFB3810500) |
AuthorIntro: |
戴启军(1987-),男,贵州兴义人,硕士研究生,工程师,研究方向为膜组件设计及开发 |
Reference: |
[1]侯立安,张雅琴.海水淡化反渗透膜组件系统的研究现状[J].水处理技术,2015,41(10):21-25. [2]杨旅,文志华,张鑫,等.家用反渗透膜元件流量评估及导布对流量影响研究[C]//中国家用电器协会.2020年中国家用电器技术大会论文集.美的集团中央研究院,2020:6. [3]王双,梁剑,蔡相宇,等.组件设计对卷式反渗透膜元件抗污染性及能耗影响[J].膜科学与技术,2012,32(4):87-91. [4]石月荣,王中阳,王力,等.聚乙烯/聚酰胺复合纳滤膜的卷式膜元件结构优化及理论分析[J].膜科学与技术,2021,41(2):18-24. [5]Karabelas A J, Koutsou C P, Kostoglou M,et al. The effect of spiral wound membrane element design characteristics on its performance in steady state desalination - A parametric study[J]. Desalination, 2014, 332:76-90. [6]Siddiqui A, Farhat N , Bucs S S,et al. Development and characterization of 3D-printed feed spacers for spiral wound membrane systems[J]. Water Res, 2016,91:55-67. [7]Liang Y Y,Toh K Y, Fimbres W,et al. 3D CFD study of the effect of multi-layer spacers on membrane performance under steady flow[J].J Membr Sci, 2019,580:256-267. [8]Siddiqui A, Lehmann S , Haaksman T V, et al. Porosity of spacer-filled channels in spiral-wound membrane systems:Quantification methods and impact on hydraulic characterization[J].Water Res, 2017, 119:304-311. [9]方健,张峰,仲兆祥,等.CFD用于反渗透膜组件隔网构型的优化研究[J].膜科学与技术,2018,38(1):74-80. [10]杨明智,侯蒙杰,伍泓宇,等.应用CFD优化螺旋卷式膜组件流道结构[J].膜科学与技术,2022,42(5):79-85. [11]林炜琛,邵瑞朋,王乔,等.基于CFD和RSM的全效膜元件进水流道优化研究[J].膜科学与技术,2020,40(6):88-95. [12]郭中权,邹湘,毛维东,等.矿井水脱盐过程中卷式反渗透膜性能的数值模拟研究[J].化工学报,2021, 72(9): 4808-4815. [13]毛维东,孙邃,马赛,等.基于CFD模拟的某煤矿矿井水膜浓缩单元工艺优化与分析[J].能源环境保护,2021,35(6):76-83. [14]刘洋,赵立新,周龙大,等.基于多孔跃迁模型的流体阻力压降特性研究[J].机床与液压,2022,50(7):17-26. [15]王涛,展侠,李继定. 平板膜组件内部流体流动状态的可视化[J].化工学报,2014,65(1):71-77. [16]Koutsou C P, Karabelas A J , Goudoulas T B,et al. Characteristics of permeate-side spacers of spiral wound membrane modules[J].Desalination, 2013,322:131-136. |
Service: |
【Download】【Collect】 |
《膜科学与技术》编辑部 Address: Bluestar building, 19 east beisanhuan road, chaoyang district, Beijing; 100029 Postal code; Telephone:010-80492417/010-80485372; Fax:010-80485372 ; Email:mkxyjs@163.com
京公网安备11011302000819号